Brine Filling Machine
Industrial Brine Filling Machine – Precision Liquid Filling System for Jar and Tin Packaging Designed to meet the most critical operational needs of facilities engaged in the production of pickles, olives, preserves, pickled vegetables and leaves in the food manufacturing sector, the Brine Filling Machine is a high-performance automation solution that enables the fully automatic transfer of brine liquid into jar and tin packaging. Developed to ensure speed and standards in production lines, this system performs liquid filling operations without manual intervention, under maximum hygiene conditions. The advanced adjustable filling volume and millimetric level control features integrated into the machine ensure that the exact targeted amount of liquid is captured in every container regardless of packaging size. This precision weighing and leveling technology completely eliminates spillage, liquid leakage outside packaging, or product spoilage due to underfilling, preventing raw material waste. Manufactured with UMSEMAK quality, which has been providing high engineering solutions to the food industry since 1992, this machine is made entirely from stainless steel that demonstrates superior resistance to acidic, salty and highly corrosive brine waters. Its robust structure that does not rust even in continuously wet and humid working environments delivers uninterrupted performance even in the most intensive shift schedules and high line speeds in factories. The system, which can be easily integrated into your existing sorting, jarring and capping lines with full automation compatibility, completely eliminates the labor costs and time losses brought about by manual liquid addition processes. This industrial filling machine, which is extremely practical to clean and maintain, is the most reliable investment to bring your facility's production capacity and hygiene standards to levels compliant with global food standards (HACCP). Highlighted Technical and Functional Features: Precise Volume and Level Control: Thanks to advanced sensor technology, it provides complete and balanced filling levels in packaging, preventing overflow risk. Wide Packaging Flexibility: With its adjustable mechanical infrastructure, it can be optimized within seconds for glass jars or tin cans of different calibers and sizes. Fully Stainless Steel Frame: Provides the highest level of corrosion resistance and maximum hygiene against aggressive salt and acid-containing brine liquids. High Line Integration and Speed: Works in a synchronized manner without causing interruption in continuously flowing conveyor-based automation lines. Practical CIP and End-of-Day Cleaning: Facilitates hygiene with internal surface and valve design that allows easy removal of food residues and liquid accumulation.
Shaking Filling Machine
Vibrating Filling Machine – Industrial Vibrating Packaging System for Small Granular Foods Developed to maximize production efficiency in food packaging and canning facilities, the Vibrating Filling Machine is a professional automation solution that enables fast, homogeneous, and precise filling of small and medium-sized granular solid products into packages. It performs filling operations for delicate granular foods such as cucumbers, olives, capers, peas, okra, rosemary, and bell peppers. The special vibrating (oscillating) mechanism that gives the machine its name ensures that the granular products poured into the package are compressed without leaving gaps and settle in a balanced manner. This vibration technology prevents air voids from remaining in the package, thereby raising visual standards and optimizing the volume of liquids such as brine or sauce to be added later in the most accurate way. This flexible system, capable of successfully filling a very wide range of package types from 3.70 cc up to 5,000 cc capacity, responds to your facility's different product and packaging demands within seconds. Manufactured with UMSEMAK quality, which has been providing high-engineering solutions to the food industry since 1992, this machine features a body structure made entirely from AISI 304 stainless steel material. This industrial chassis, which demonstrates the highest level of corrosion resistance against wet, humid, and salty working environments, provides uninterrupted service even in the most demanding shift schedules with its 5.50 kW powerful motor infrastructure. Offering a filling speed of 10 to 30 packages per minute, the system directly increases the production volume of facilities and completely eliminates time losses and raw material waste caused by manual filling processes. With its 100% compliance with food safety and hygiene standards (HACCP), easy-to-clean mechanical components, and engineering that requires minimal maintenance, this vibrating filling machine is one of the most powerful and strategic investments in the packaging departments of modern food facilities. Highlighted Technical and Functional Features: Wide Package Capacity: Easily adapts to all glass jar or tin can formats between 3.70 cc and 5,000 cc. AISI 304 Stainless Steel Chassis: Fully compliant with food regulations, corrosion-resistant, washable, and maximum hygienic body structure. Vibrating (Oscillating) Compression Technology: Places granular products into packages without crushing or damaging their texture, in a gap-free and balanced manner. Optimized Industrial Power: With 5000 mm length, 2150 mm width, and 5.50 kW motor power, it offers ideal placement and performance for high-speed production lines. Flexible and Serial Filling Speed: Depending on product type and package volume, it demonstrates uninterrupted line automation with 10-30 filling capacity per minute.
Platform Brine Preparation Tanks
Platformu Pickling Preparation Tanks – Liquid Preparation System with Mixer for Industrial Food Facilities Developed for industrial facilities producing pickles, olives, canned goods and pickled foods to conduct raw liquid preparation operations in a safe and standardized manner, Platformu Pickling Preparation Tanks are one of the most critical infrastructure solutions for large-volume production. This professional system, where water, salt, acid and other preservative additives are brought together in accordance with formulas to prepare ideal pickling liquid, ensures homogeneous dissolution of all components in water thanks to its integrated mixer motor structure. The special work platform and safe ladder design located on top of the tank allow operators to comfortably perform raw material loading, measurements and control processes in full compliance with occupational safety criteria. Manufactured with UMSEMAK quality, which has provided long-lasting engineering solutions to the food manufacturing industry since 1992, this tank system is made from high-quality stainless steel that demonstrates the highest level of resistance against the highly corrosive effects of pickling liquid. Its hygienic structure, which does not corrode or rust despite high salt and acid concentration, guarantees complete compliance with food safety and HACCP standards. Thanks to the homogeneous preparation of the liquid, the same standard flavor and preservative value is achieved in each batch production, while labor losses and non-standard mixture risks resulting from manual mixing processes are completely eliminated. With its flow infrastructure that can work integrated with filling lines, easily cleanable inner surface and minimal maintenance requirements, this system is the ideal investment to bring the efficiency of liquid preparation departments in factories to the highest level. [ 1 ] Highlighted Technical and Functional Features: Mixer Homogeneous Dissolution: Thanks to its powerful mixer structure, it ensures complete dissolution of salt, citric acid and other additives in water without leaving sediment. Safe Work Platform and Ladder: Makes it practical for operators to add raw materials to high-volume tanks and monitor the process while preventing occupational accident risks. Corrosion-Resistant Stainless Steel Structure: Body design that provides maximum resistance against aggressive salty and acidic liquids, is long-lasting and 100% compliant with food regulations. Large-Volume Production Capacity: Supports continuous feeding of automatic filling lines operating continuously by preparing high quantities of pickling liquid in a single batch. Practical Drainage and Easy Hygiene: Valve systems that accelerate liquid transfer and smooth inner surface design that can be washed without leaving chemical residue at the end of the day.
Conical PVC Brine Preparation Tank with Chrome Platform
```html Conical Type PVC Tank Brine Preparation with Chrome Platform – Industrial Liquid Preparation and Automatic Line Filling System Designed to combine liquid preparation and packaging filling processes, which are among the most critical stages of pickle, olive and canned food production in food production facilities, this Conical Type PVC Tank Brine Preparation System is a highly efficient combined engineering solution. The complex system has an infrastructure of 2 units of 1000-liter mixer tanks that enable salt, acid and preservative additives to dissolve quickly in water, and 1 unit of pallet belt filling machine integrated into these tanks. Box and jar packages are transported smoothly on a pallet conveyor belt and sent to the liquid filling unit. It is optimized to perform precise filling from 1/2 liter to 5 liters in all packaging sizes in a highly regular, serial and non-overflow manner. Developed with UMSEMAK quality, which has been producing long-lasting and reliable solutions for the food industry since 1992, the chassis of this system is manufactured from AISI 304 CrNi stainless steel profile. All other mechanical components and valve groups that are in direct contact with brine liquid containing continuously high acid and salt content are manufactured from AISI 316 CrNi premium stainless steel material that provides maximum resistance to corrosion. The safe chrome platform design that enables operators to add raw materials and monitor the process in full compliance with occupational safety rules increases operational comfort. With a total motor power of 3.7 kW and compact dimensions of 3 x 10 meters, this integrated filling line saves space in factories, while reducing labor costs and bringing your production accuracy to global standards. Highlighted Technical and Functional Features: Combined Preparation and Filling: Offers 2 x 1000-liter powerful mixer tanks integrated with an automatic filling unit with pallet conveyors in one package. Wide Packaging Filling Range: Thanks to flexible mechanical adjustment, it performs regular filling for all glass jar or tin can formats between 1/2 lt and 5 lt. Superior Material Quality (AISI 316): Thanks to its high-resistance steel structure used on liquid-contact surfaces, it guarantees stainlessness even in the most aggressive salty/acidic environments. Safe and Sturdy Chrome Platform: Industrial ladder platform design that allows operators to easily access the top of the tanks and load raw materials. Optimized Power and Space Balance: While providing maximum energy savings with 3.7 kW total motor power consumption, it covers 3 x 10 m area and uses the production area efficiently. ```
Boutique-Style Heated Brine Preparation Unit
```html Boutique-Style Heated Brine Preparation – Professional Liquid Processing System for Small-Scale Facilities Specially designed for small and medium-sized food producers, boutique manufacturing plants, and R&D laboratories, the Boutique-Style Heated Brine Preparation Unit optimizes the first and most critical stage of professional pickle, olive, and preserve production. This compact unit, where components such as water, rock salt, lemon salt, and vinegar are brought together in accordance with formulas, ensures that the salt solution is prepared much faster, smoothly, and homogeneously thanks to its integrated heating system that increases liquid temperature. Heat support rapidly dissolves the molecular bonds of solid materials in water, preventing sediment from settling at the bottom. In this way, each batch of prepared brine liquid achieves the same balanced preservation value and flavor standard, while achieving significant time savings compared to traditional cold mixing methods. Manufactured with UMSEMAK quality, which has provided long-lasting engineering solutions to the food industry since 1992, this unit is made entirely from high-quality stainless steel that complies with food standards. Its robust structure, which does not corrode or rust despite exposure to intense acids, high salt concentrations, and continuous thermal heat changes, guarantees complete compliance with food safety standards. It delivers the homogeneous mixing success offered by large industrial systems in an ergonomic and compact body that can be easily installed in narrow manufacturing areas. This heated preparation unit, which eliminates the risks brought by manual processes, protects your operating expenses with low energy consumption, and is extremely practical to clean, is the most ideal and economical investment to elevate your boutique brand's product quality standards. Highlighted Technical and Functional Features: Heated Rapid Dissolution: Advanced heating system brings water temperature to ideal levels, minimizing the dissolution time of salt and other additives. Compact and Boutique Design: With space-saving ergonomic dimensions, it easily integrates into the narrow production areas of small-scale manufacturing plants. Fully Stainless Steel Structure: Long-lasting, hygienic chassis structure offering the highest level of corrosion resistance against aggressive salty and acidic food liquids. Maximum Homogeneity Standard: Providing equal heat and mixing distribution to every point of the liquid, helping you achieve the same standard pickle quality in every jar. Easy Disinfection and Drainage: Smooth inner surface design that can be quickly rinsed without leaving chemical residue during end-of-day cleaning and practical liquid drainage valve. ```