Mixed Pickle Line

Mixed Pickle Line – Complete Integrated Automation System for Industrial Production

Specially developed for high-capacity food factories and modern facilities engaged in pickle exports, the Mixed Pickle Line is a complete industrial production facility that combines all processes from raw material acceptance to packaging in a single center. This advanced automation line, which enables hands-free processing of a wide variety of vegetables such as cucumbers, carrots, cabbage, peppers, and tomatoes, performs deep washing, precise chopping/slicing, homogeneous blending (mixing), vibratory filling, and automatic brine liquid addition stages with flawless synchronization. By consolidating all independent units that would require high labor and space costs if installed separately into a single flow, it maximizes your facility's operational efficiency.

Designed with UMSEMAK quality, which has been providing innovative and turnkey engineering solutions to the food industry since 1992, this integrated line is manufactured entirely from stainless steel materials that fully comply with food regulations and the strictest hygiene standards. The corrosion-resistant robust body structure, exposed to continuous salt water, acidic food liquids, steam, and intense moisture in wet working environments, provides your facility with a long-lasting and uninterrupted manufacturing life. By completely eliminating manual labor-based transportation, sorting, and filling processes, it reduces your labor costs to the minimum level. Thanks to its intelligent automation infrastructure equipped with speed control units, equal amounts of vegetables and millimeter-level brine water distribution are achieved in each package, guaranteeing a flawless visual appearance, taste, and quality standard (HACCP) in your final products.

Highlighted Technical and Functional Features:

• Complete Integrated Line from A to Z: Solves all steps from pre-washing of vegetables, chopping, filling into packages, to brine pressing in a single line.

• Flawless Homogeneous Blending: Mixes vegetables with different physical structures without damaging them in ideal proportions, ensuring the same standard material distribution in every jar.

• Fully Stainless Steel Construction: Corrosion-resistant in aggressive salt and acid-containing working environments, long-lasting, hygienic, and robust chassis architecture.

• High Line Efficiency and Minimum Waste: Reduces raw material loss and human-caused errors to zero through automatic conveyors and precise cutting-filling technology.

• CIP Compatible and Practical Cleaning: Ergonomic valve and surface designs that accelerate factory hygiene processes and prevent food residue and bacterial adhesion.